Energy
Carbon Capture Engineer Job Description
A Carbon Capture Engineer designs, builds and tunes the equipment that pulls carbon dioxide out of power plant and industrial flue gas, or out of ambient air, then dries, compresses and hands it off for pipeline transport and underground storage or reuse. The role sits inside process engineering teams at energy producers, industrial emitters, engineering contractors and technology developers. BLS does not track the title on its own; the nearest occupation, chemical engineers, earned a median of $125,040 in May 2025, with the 10th and 90th percentiles at $79,420 and $182,880.
Last updated
Role at a glance
- Typical education
- Bachelor's degree in chemical engineering, with mechanical or petroleum engineering as alternate paths.
- Typical experience
- As a rough guide, 3 to 5 years of process design or plant support before owning a capture design package.
- Key certifications
- Professional Engineer license, Fundamentals of Engineering exam (NCEES), and PMP (Project Management Institute).
- Top employer types
- Power producers, industrial emitters, engineering and construction contractors, and capture technology developers.
- Growth outlook
- BLS projects 5 percent growth for chemical engineers from 2025 to 2035, faster than average.
- AI impact (through 2030)
- Machine learning is used in capture research such as amine sorbent modeling; plant design, permits and safety reviews remain engineer-led.
Duties and responsibilities
- Size absorber and stripper columns, lean-rich exchangers and reboilers for amine capture units using rate-based models in Aspen Plus or ProMax
- Run techno-economic screening that compares solvents, solid sorbents and membranes against a specific flue gas composition, steam cost and site layout
- Write heat and material balances, process flow diagrams, P&IDs and equipment datasheets for capture trains during pre-FEED, FEED and detailed design
- Specify multistage CO2 compressors, intercoolers and glycol or molecular sieve dehydration units to meet pipeline water and pressure limits
- Work with geologists and reservoir engineers on injection rates, wellhead pressures and plume monitoring needs for a planned storage site
- Prepare engineering inputs for Class VI permit applications, including injection operating limits, monitoring and testing plans and well construction details
- Track captured, metered and injected tonnages and supply the measurement records that tax counsel needs to support a 45Q credit claim
- Lead or join HAZOP and process hazard reviews for dense-phase CO2 piping, relief systems, amine handling areas and compressor buildings
- Troubleshoot foaming, solvent degradation, corrosion, heat-stable salt buildup and compressor surge during commissioning and the first months of operation
- Evaluate vendor bids for compressors, blowers, exchangers and solvent licenses, then write technical recommendations for the project's procurement team
Overview
A Carbon Capture Engineer turns a stream of exhaust gas into a stream of pipeline-ready carbon dioxide. On a post-combustion project that means cooling and cleaning flue gas, contacting it with an amine solvent in an absorber column, heating the loaded solvent in a stripper to release CO2, and then drying and compressing that CO2 to dense phase. Pre-combustion and gas processing projects swap in physical solvents or membranes, and direct air capture plants use fans and solid sorbents or liquid contactors to work on ambient air. The engineering questions change with the source, but the core skills stay the same: mass transfer, thermodynamics, heat integration and rotating equipment.
DOE's Office of Fossil Energy and Carbon Management describes the purpose of point-source capture in practical terms: it is meant to help the United States produce low-cost, regionally sourced carbon dioxide for enhanced energy production through hydrocarbon recovery, among other uses. That framing matters on the job, because a capture unit is only finished when its CO2 meets a buyer's or a storage operator's specification for purity, water content and pressure.
Where the time goes
Early in a project, the engineer spends weeks in simulation. A rate-based absorber model in Aspen Plus, HYSYS or ProMax shows how solvent circulation, lean loading and reboiler steam trade against capture rate. Those runs feed a cost estimate, and the cost estimate decides whether the project moves into front-end engineering design. During FEED and detailed design the work becomes documents: heat and material balances, P&IDs, line lists, equipment datasheets, relief studies and vendor bid reviews.
Construction and commissioning pull the engineer to site. Startups on amine plants bring their own set of problems: foaming in the absorber, solvent loss through the wash section, corrosion in hot lean solvent piping, degradation products that build up as heat-stable salts, and compressor trips while the plant finds stable operation. Someone has to read the trends, take samples, talk to the operators and decide what to change.
Working across the chain
Capture engineers rarely work alone. They trade data with pipeline engineers on CO2 composition limits, with reservoir engineers and geologists on injection rates and pressures, with environmental staff on air permits for amine emissions, and with tax and finance teams that need clean, metered tonnage records. On a storage project the engineer may also supply operating limits and monitoring inputs for the Class VI well permit. The job rewards people who can explain a process tradeoff to a regulator, a project finance lender and a control room operator in the same week.
Qualifications
Education
As a rough guide, the entry point is a bachelor's degree in chemical engineering, because absorber design, solvent chemistry and heat integration all rest on that coursework. Mechanical engineers move into compression, rotating equipment and plant layout work, and petroleum engineers often take the storage and injection side of a project. A master's degree or PhD helps for research roles at national laboratories, universities and solvent or sorbent developers, where the job is closer to materials discovery than plant design.
Experience that transfers
Adjacent plant work carries over directly into capture design. Useful backgrounds include:
- Gas processing and amine treating, where engineers already run absorbers, strippers and reclaimers on sour gas
- Refining and petrochemicals, which build experience with heat integration, relief systems and large compressor trains
- Power generation, which teaches flue gas handling, steam systems and the realities of operating beside a boiler or turbine
- Ethanol, fertilizer and hydrogen plants, which produce concentrated CO2 streams
As a rough guide, 3 to 5 years of process design or operations support prepares an engineer to own a capture unit design package, and a move into a senior role is easier after at least one full project cycle from FEED through startup.
Tools and technical knowledge
- Process simulators such as Aspen Plus, Aspen HYSYS and ProMax, including rate-based column models
- Hydraulic and relief sizing tools, plus familiarity with equation-of-state behavior for CO2 near its critical point
- Corrosion and materials selection for wet CO2 and amine service
- Working knowledge of EPA's Class VI well program and greenhouse gas reporting rules for geologic sequestration
- Comfort with the measurement and documentation that a 45Q credit claim depends on
Credentials
- Professional Engineer (PE) license (state engineering licensing boards; exams by NCEES)
- Fundamentals of Engineering (FE) exam (NCEES), the usual first step toward a PE license
- Project Management Professional (PMP) (Project Management Institute), for engineers moving into project leadership
Skills that set people apart
Strong candidates write clearly, because permit applications, design basis memos and technical bid evaluations are read by people outside engineering. They also stay calm during startup, when a plant behaves differently from its model and the fix has to be safe before it is clever.
Career outlook
BLS does not project employment for carbon capture engineers on their own. For the broader chemical engineering occupation, BLS projects employment growth of 5 percent from 2025 to 2035, faster than the average for all occupations, with about 1,100 openings a year on average over the decade. Capture work inside that occupation runs on the tax, permitting and funding rules described below.
The installed base
The Government Accountability Office counted 33 carbon capture facilities in the United States as of March 2026, with additional facilities planned, in a report released Aug. 6, 2026. GAO also found that the number of 45Q credit claims more than tripled from 2019 to 2023, according to IRS data.
Tax credit changes
The 2025 reconciliation law, Public Law 119-21 (the One Big Beautiful Bill Act), reshaped the economics engineers design against. According to IRS instructions for Form 8933, it standardized the base 45Q credit at $17 per metric ton for facilities or equipment placed in service after July 4, 2025, and before 2027. GAO describes the result as parity in credit values across uses of captured carbon, so CO2 sent to utilization or oil recovery earns the same credit value as CO2 sent to dedicated storage. The statute multiplies the base amount by 5 for projects that meet its prevailing wage and apprenticeship requirements, and it covers industrial and direct air capture facilities whose construction begins before Jan. 1, 2033. The law also bars the credit for foreign-influenced entities in tax years beginning after July 4, 2025.
Reporting rules shifted as well. In a September 2025 proposal, EPA moved to remove the subpart RR reporting obligations in its Greenhouse Gas Reporting Program, and IRS Notice 2026-1 answered with interim guidance and a safe harbor that taxpayers may rely on to demonstrate compliance with the subpart RR requirements when claiming 45Q. As of November 2026, EPA had not published a final rule on the proposal in the Federal Register.
Permits and primacy
The Congressional Research Service reported in October 2026 that EPA had issued at least 23 Class VI well permits as of September 2026, that at least 13 EPA-permitted Class VI wells were operating at 8 projects in California, Colorado, Illinois, Indiana and Kansas, and that applications were pending for 44 projects covering 142 wells. At that point, EPA had approved Class VI primacy for six states: Arizona, Louisiana, North Dakota, Texas, West Virginia and Wyoming. EPA then approved Colorado's primacy application in a final rule published Oct. 13, 2026, which set Nov. 12, 2026 as the effective date for the Colorado Energy and Carbon Management Commission to issue and enforce Class VI permits.
Federal funding
Congress also moved money away from capture programs. Section 311 of the FY2026 Energy and Water Development appropriations, enacted as part of P.L. 119-74 and signed Jan. 23, 2026, transferred $1.04 billion of unobligated funds provided for the regional direct air capture hubs and $950 million provided for carbon capture large-scale pilot and demonstration projects to other Department of Energy programs. Engineers weighing an offer should ask whether a project rests on private offtake and tax credits or on a federal award that could still change.
Sample cover letter
Dear Hiring Manager,
I am applying for the Carbon Capture Engineer opening on your industrial decarbonization team. I am a chemical engineer with seven years of process experience, the first four in gas processing and the last three on a post-combustion capture retrofit at a fertilizer complex.
At the gas plant I owned the amine treating units: absorber hydraulics, reclaimer runs, solvent analysis and the monthly fight with foaming. That work gave me a feel for how amine systems behave in the field, which turned out to be the most useful thing I brought to capture design.
On the capture retrofit I built the rate-based absorber and stripper model that the project used through FEED, ran the heat integration study that set the reboiler steam demand, and wrote datasheets for the wash section, lean-rich exchangers and the four-stage compressor. I also chaired the technical bid evaluation for the compressor package and helped the commissioning team work through two startup trips caused by a misread surge line.
I spent part of last year supporting our storage partner's Class VI application, preparing injection rate and composition cases for the reservoir team. Seeing how permit reviewers read those numbers changed how I document design assumptions.
Your company's mix of industrial capture and storage projects is the reason I am writing. I hold a PE license, I am comfortable splitting time between the office and a construction site, and I would welcome the chance to talk about your next unit. I can share the design basis memo and startup report from the retrofit, with client details removed, if that would help your review.
Sincerely,
Jordan Avery
Frequently asked questions
- What does a Carbon Capture Engineer do?
- A Carbon Capture Engineer designs, builds and tunes the equipment that pulls carbon dioxide out of power plant and industrial flue gas, or out of ambient air, then dries, compresses and hands it off for pipeline transport and underground storage or reuse. The role sits inside process engineering teams at energy producers, industrial emitters, engineering contractors and technology developers. BLS does not track the title on its own; the nearest occupation, chemical engineers, earned a median of $125,040 in May 2025, with the 10th and 90th percentiles at $79,420 and $182,880.
- What are the main duties of a Carbon Capture Engineer?
- Core duties include: size absorber and stripper columns, lean-rich exchangers and reboilers for amine capture units using rate-based models in Aspen Plus or ProMax; run techno-economic screening that compares solvents, solid sorbents and membranes against a specific flue gas composition, steam cost and site layout; and write heat and material balances, process flow diagrams, P&IDs and equipment datasheets for capture trains during pre-FEED, FEED and detailed design.
- Does a Carbon Capture Engineer need a PE license?
- BLS says licensure is not required for entry-level chemical engineers, the occupation closest to this role. A Professional Engineer license requires a degree from an accredited engineering program, a passing score on the Fundamentals of Engineering exam, several years of relevant work experience and a passing score on the PE exam. A license matters on projects where a licensed engineer must seal the design documents.
- What does a Class VI well permit cover?
- Class VI is the EPA permit class for wells that inject CO2 for geologic sequestration. The Congressional Research Service notes that EPA sets requirements for well siting and construction, operation and maintenance, monitoring and testing, reporting and recordkeeping, site closure, financial responsibility and post-injection site care. Capture engineers feed this work with flow, pressure and CO2 composition data.
- Is direct air capture work different from point-source capture?
- Point-source capture treats a plant exhaust stream, where CO2 is far more concentrated than in ambient air, while direct air capture pulls CO2 from the air itself, which changes contactor design, energy demand and sorbent choice. The 45Q statute also sets different minimum yearly capture amounts: 1,000 metric tons for a direct air capture facility, 18,750 metric tons for an electricity generating facility and 12,500 metric tons for other facilities.
- How is AI affecting the work of a Carbon Capture Engineer?
- The clearest examples sit in research and design tools. DOE's Office of Fossil Energy and Carbon Management supports capture technologies that use high-performance computing, artificial intelligence and advanced manufacturing, and Lawrence Livermore National Laboratory built a machine-learning model to study CO2 capture in amine-based sorbents at the atomic level. Plant design, permit work and safety reviews still require an engineer's judgment and signature.
- Where does a Carbon Capture Engineer work?
- Employers include power producers, ethanol, cement, fertilizer and gas processing plants that add capture units, engineering and construction contractors that design them, and companies developing new solvents, sorbents or direct air capture machines. The work splits between office design, vendor reviews and site time during construction and commissioning.
Sources
Salary figures and role details on this page were checked against the following sources. Dates show when each was last reviewed.
- Chemical Engineers, BLS Occupational Employment and Wage Statistics (May 2025)Checked Nov 10, 2026
- Engineering Services industry wages, BLS Occupational Employment and Wage Statistics (May 2025)Checked Nov 10, 2026
- Chemical Engineers, Occupational Outlook Handbook, U.S. Bureau of Labor Statistics (2026)Checked Nov 10, 2026
- Carbon Capture Tax Credit: Actions Needed to Improve Federal Administration and Evaluation of Tax Expenditure (GAO-26-107711), U.S. Government Accountability Office (Aug. 6, 2026)Checked Nov 10, 2026
- Instructions for Form 8933, Carbon Oxide Sequestration Credit, Internal Revenue Service (Dec. 2025)Checked Nov 10, 2026
- 26 U.S.C. 45Q, Credit for carbon oxide sequestration, Office of the Law Revision Counsel, U.S. House of Representatives (through Oct. 15, 2026)Checked Nov 10, 2026
- Notice 2026-1, Internal Revenue Bulletin 2026-04, Internal Revenue Service (Jan. 2026)Checked Nov 10, 2026
- Class VI Carbon Sequestration Wells: Permitting and State Program Primacy (R48033), Congressional Research Service (updated Oct. 19, 2026)Checked Nov 10, 2026
- Approval of Colorado's Underground Injection Control Class VI Primacy Program, final rule, U.S. Environmental Protection Agency, Federal Register Vol. 91 No. 196 (Oct. 13, 2026)Checked Nov 10, 2026
- Point Source Carbon Capture, Office of Fossil Energy and Carbon Management, U.S. Department of Energy (updated Sept. 19, 2025)Checked Nov 10, 2026
- Probing carbon capture, atom-by-atom, Lawrence Livermore National Laboratory (July 31, 2024)Checked Nov 10, 2026
- Public Law 119-74, Commerce, Justice, Science; Energy and Water Development; and Interior and Environment Appropriations Act, 2026, Division B, Section 311, U.S. Government Publishing Office (Jan. 23, 2026)Checked Nov 10, 2026
- Energy and Water Development: FY2026 Appropriations (R48599), Congressional Research Service (Mar. 25, 2026)Checked Nov 10, 2026
- Reconsideration of the Greenhouse Gas Reporting Program, proposed rule, U.S. Environmental Protection Agency, Federal Register 90 FR 44591 (Sept. 16, 2025)Checked Nov 10, 2026
- Fundamentals of Engineering (FE) exam, National Council of Examiners for Engineering and SurveyingChecked Nov 10, 2026
- Project Management Professional (PMP) certification, Project Management InstituteChecked Nov 10, 2026
Related job descriptions
See all Energy jobs →- 24/7 Carbon-Free Energy Analyst$85K–$145K
A 24/7 Carbon-Free Energy Analyst designs and evaluates strategies that match electricity consumption with carbon-free generation on an hourly — or sub-hourly — basis, rather than relying on annual average matching. Working at the intersection of power markets, grid operations, and corporate sustainability commitments, these analysts build the models, procure the contracts, and report the results that allow organizations to credibly claim carbon-free electricity around the clock.
- Carbon Markets Analyst$72K–$118K
Carbon Markets Analysts research, price, and transact carbon credits and allowances across voluntary and compliance markets — including cap-and-trade programs like RGGI and California's AB 32, and voluntary registries like Verra and Gold Standard. They support trading desks, corporate sustainability teams, and project developers in valuing offsets, managing regulatory exposure, and executing carbon procurement strategies that increasingly sit at the center of energy company decarbonization plans.
- Data Center Electrical Engineer$95K–$165K
Data Center Electrical Engineers design, commission, and maintain the high-availability electrical infrastructure that keeps compute loads running without interruption. They work across power distribution systems, UPS systems, generators, switchgear, and cooling-adjacent electrical equipment at hyperscale, colocation, and enterprise data center facilities. The role sits at the intersection of utility-scale power engineering and mission-critical facility operations, where a single miswired breaker or an untested transfer switch can take down millions of dollars of compute capacity.
- Green Hydrogen Project Developer$95K–$165K
Green Hydrogen Project Developers originate, structure, and advance utility-scale electrolysis and hydrogen production projects from site selection through financial close and into construction. They sit at the intersection of renewable energy development, electrochemical engineering, and project finance — coordinating offtake negotiations, permitting, interconnection, and equipment procurement to bring projects from concept to shovel-ready status for developers, utilities, and industrial off-takers.
- Petroleum Geologist$95K–$165K
Petroleum Geologists identify, evaluate, and de-risk subsurface hydrocarbon accumulations to guide drilling and development decisions in upstream oil and gas. Working with seismic data, well logs, core samples, and basin models, they define reservoir geometry, estimate recoverable resources, and recommend drilling locations — converting geologic uncertainty into actionable capital decisions for operators and exploration companies.
- Small Modular Reactor Engineer$95K–$165K
Small Modular Reactor Engineers design, analyze, and support the licensing and deployment of nuclear reactors rated below 300 MWe — compact, factory-fabricated units intended for grid decarbonization, industrial heat, and remote power applications. They work across neutronics, thermal-hydraulics, systems engineering, and regulatory interface to move SMR concepts from design certification through construction and commercial operation.